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What's the scope of this project and do we really want to get
involved?
So, here we have American Aviation AA-5 Traveler S/N AA5-0014 N5914L.
Production and FAA flight checks completed February 2, 1972 and conformity
check certificate issued the same day. The standard airworthiness
certificate was issued five days later. |
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A former employer once taught me that within 30 minutes of accepting a
customer's aircraft, the cowling must be removed and the oil should be
draining. This way, even/especially when viewed from a distance, it is
evident to the owner that work has begun. Then it's considered fine to
go about more pressing matters.
In this case, I was the customer and so I went one better. We quickly
found that the #1 cylinder seemed "soft" by thumb compression when
compared to the other three, so I pulled the jug to get a peek into the
bottom end and try to get a sense of what had been going on for the past
half decade since the engine had run. Some curious things turned up,
but no deal breakers.
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My prospective partner (Darryl) and I proceeded to pull all the covers,
tips, and everything that would be required to be opened for an annual
inspection. Without regard to whether we decided to make an offer, I
was going to need one.
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As we worked our way around the plane over the course of a couple of
Saturdays and probably about 25 people hours, we found evidence of badly
leaking fuel tanks, a few regions of delaminating in the rudder trailing
edge, and general shift from what a appeared to be a high standard of
maintenance toward more of a tie-wrap it and fly-on philosophy.
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One biggie was the engine... the firewall forward, really. The engine
had undergone a "field overhaul" in 1994. Regrettably, the
documentation was spotty. For example, there was a notation in the
engine log that the crank had been sent out for "Magnafluxing," but no
serviceable tag could be located. There was no indication that the
crankcase had undergone any inspection. While some FAA 8130 "yellow
tags"
were present, the list was hardly comprehensive.
Given that the recommended calendar time between overhauls (TBO) had lapsed
in 2006, the engine apparently hadn't run since no later than 2003, and the
sketchiness of the field overhaul documentation, I declared the engine a
run-out. Darryl and I agreed that, if we purchased 14L, it would be
majored prior to its next startup.
When I got round to pulling the oil screen, pretty much every crumb and
flake in it jumped right to the pickup magnet. There wasn't a lot of
material, but it was enough to justify my admonition to Dave that, whatever
happened with respect to us as buyers, he urge the owners to not run the
engine before it had been torn down and inspected.
Finally, among the things that was perfectly well documented about the the
overhaul was the mechanic's lien. A neglected airplane that needs an
engine and doesn't have a clear title. I told myself that this
actually was why I had gotten my A&P.
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By the end of two weekend's worth of work, I was half way to a hundred
write-ups. A few were pretty significant; but (except for the engine)
they mainly appeared to involve a bunch of labor . As long as I never
punched a clock and billed myself, I could pretend like I was getting a free
mechanic.
Don't get me wrong. 14L was going to consume a good chunk of change to
get back into conformity with it's Type Certificate, and we'd budget in some
modest avionics and appliance upgrades along the way too. We hoped
that it wouldn't eat our lunch too quick. I took a deep breath, wrote
up my inspection summary and my offer and proceeded to wait for a response.
About a month after the initial offer went in, our offer was accepted.
Two weeks later, Darryl and I signed the papers and became the new stewards
of N5814L.
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